Case K0201090043100
K0201090043100① Laser Cutting: Material is cut using Bystronic Diener 4000w laser cutting machines.
② Deburring: Handheld pneumatic flat grinders are used for deburring.
③ Bulge Formation: Special bulge molds are used for this process.
④ Counterboring: Drilling machines are utilized for counterboring, with a total of 4 Xihu-brand drilling machines available.
⑤ Bending: A 1.2m EKO bending machine is used for bending.
⑥ Riveting: Corresponding rivet molds are loaded into riveting machines, with a total of 4 riveting machines available.
⑦ Sandblasting and Oxidation: This process is outsourced.
⑧ Packaging: Packaging is performed according to specifications, with FQC conducting a full inspection before boxing.
⑨ Shipment: Products are stamped and stored in the warehouse after inspection by QA.
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Processing Technology
① Laser Cutting: Material cutting is performed using Bystronic Laser 4000w cutting machines (alternatives: 1500w, 3000w, two 4000w units, 6600w), totaling 5 Bystronic Laser cutting machines.
② Deburring: Deburring is done using handheld pneumatic flat grinders (alternatives include handheld sanders, handheld electric flat grinders, or vibratory deburring).
③ Raised Boss Forming: A dedicated boss forming mold is used with a hydraulic press.
④ Counterboring: Counterboring is done using drilling machines, with a total of 4 Xihu-brand drilling machines available.
⑤ Bending: Bending is performed using a 1.2m EKO bending machine (alternatives include 4 EKO machines and Belgian LVD brand bending machines capable of processing product lengths of 0.2m, 1.2m, 1.5m, and 3.0m; processing accuracy can reach 0.05mm to 0.02mm; additionally, there are two Estun bending robots with a maximum load capacity of 20kg to 45kg, suitable for mass production).
⑥ Riveting: Corresponding rivet molds are installed in riveting machines (alternatives include Haiji and Hager brand riveting machines), with a total of 4 riveting machines available.
⑦ Sandblasting and Oxidation: This process is outsourced (sandblasting with 150# grit and oxidation to achieve IPOD gray color).
⑧ Packaging: Packaging is done according to packaging specifications (surface wiping with alcohol, packaging following SOP instructions, and labeling the outer box), with FQC performing full inspection before boxing.
⑨ Shipment: After inspection by QA, products are stamped and stored in the warehouse.Detail Display
01.Quality Raw Materials
Carefully Selected Materials, Compliant with lndustry Standards, Rust-resistant,Sturdy and Stable
02.Mature Craftsmanship
Finely Crafted with Standard Dimensions,Smooth Surface, Attractive Appearance,and Excellent Strength
03.Rigorous Quality Control
Multiple Manufacturing Processes Detailed Control at Every Level.Strict Quality Inspection,Sturdy and Practical
04.Custom Processing
Our experienced team offers design and technical support, providing you with one-stop service for customized production according to your drawings and samples.
